Technical Services &
Mining Technology Development

Years of innovation and advanced capability

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Specialists across mechanical, electrical, software, control and structural disciplines

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Areas of expertise, from technology development to automation

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Solving complex
mining challenges

Solving complex mining challenges through advanced technology development & engineering-led solutions developed for performance.

The Technical Services Division partners with clients to provide technical depth and understanding, practical experience, and specialised capabilities required to solve critical diamond mining challenges, both marine and land-based. Clients achieve their targets more efficiently through viable, bespoke solutions that enhance efficiency and resource confidence.

Our team integrates advanced technology development, multi-disciplinary engineering, process optimisation, and advanced technology automation to deliver complete, bespoke, fit-for-purpose solutions.

We work across the mining value chain, from early concept to commissioning, helping clients improve efficiency, unlock resource value, and accelerate innovation where conventional solutions fall short.

Explore our related capabilities in advanced processing technology, integrated management systems & advanced sensing, technical operations and integrated project management.

Built for your
bottom line

Technically advanced, economically viable solutions purpose-built for diamond mining challenges and operations.

With over four decades of innovation and advanced capability under one roof, ideas are translated into impact quickly, safely, and cost-effectively.

As part of Upstream Technology, the Technical Services division offers end-to-end solutions across the mining value chain, as well as bespoke solutions at various project phases.

We work interdependently from day one to identify the right problem and deliver the right solution proven to perform in your operating environment.

As part of the De Beers Group, Upstream Technology’s Technical Services Team brings operational understanding aligning with your teams, standards and processes and insight into your strategic priorities, making delivery faster and outcomes more reliable.

Through leading-edge capabilities, the Technical Services Division spearheads step-change innovation in diamond mining by enabling access to new frontiers and unlocking new diamond supply. Our work supports mine viability and future growth by pushing the boundaries of what’s technically and commercially possible.

Close-up of a rough diamond

Our bespoke solutions
empower you to

Accelerate project timelines and de-risk delivery.

Reduce lifecycle and coordination costs.

Unlock new or previously inaccessible ore bodies or extend existing life-of-mine.

Optimise diamond recovery and plant performance.

Maximise recovery, throughput, and reliability.

Technology Development

We design, test, and deploy technology and engineering solutions that transform diamond mining, from exploration to diamond recovery, realising the full potential that technology advances can enable for clients.

The Technology Development team (formerly Research & Development) harnesses the full technical development pipeline, from remote sensing and surveying, sampling through to mining diamond recovery and treatment. The team works across disciplines with a holistic approach to evaluate concepts, simulate system performance, and develop solutions that address site-specific recovery challenges.

Technology Development
Fundamental Research
Technology solution testing and field evaluation
Remote sensing and survey systems
System and process simulation (CFD, DEM, FEA)
Data analytics and reporting tools
Concept evaluation through rapid prototyping
Treatment plant flow sheet optimisation
Electronic design and sensing systems
Scale testing of Mining Tools and Treatment plant equipment

How we deliver operational value

What we do
How it works
How you benefit
Modelling (Prototyping/Scale Testing)
Enables rapid ideation and conceptual testing
Reduces development risk and cost
Computational Fluid Dynamics (CFD)
Simulates multi-phase fluid flow to optimise treatment plant/mining tool design
Improves efficiency and performance
Discrete Element Modelling (DEM)
Models the behaviour of particulate systems
Enhances design and operation of bulk material handling
Terramechanics / Soil Mechanics
Analyses machine with soil and terrain interactions
Improves performance and stability of ground-engaging equipment
Hydrotransport
Optimises the transport of materials through pipelines
Improves efficiency and reduces wear
Sonar, USBL, INS Visualisation
Enhances the ability to monitor and navigate underwater/ hostile environments
Improves operational efficiency and safety
Machine Learning
Utilises algorithms to analyse data and predict outcomes
Enhances operational efficiency and innovation
Data Analytics
Extracts valuable insights from operational data
Informs strategic decisions and optimises processes

Engineering
Services

Multi-disciplinary engineering with a strong focus on system integration and operational performance.

Our Engineering Design and Support team delivers practical, multi-disciplinary solutions for land and marine recovery operations. With over 40 specialists across mechanical, electrical, software, control, and structural disciplines, the team operates within a matrix structure to design complete systems and sub-systems.

We ensure exceptional delivery through seamless workflow practices and the Conduct of Good Engineering Practices. Every solution is developed with a strong focus on integration, safety, and operational performance.

Engineer operating a control panel on mining equipment

Over 40 specialists across mechanical, electrical, software, control, and structural disciplines.

Engineering disciplines. Naval Architecture, Structural Engineering, Mechanical Engineering, Electrical Engineering, Automation and Instrumentation (A&I) Engineering, and Operational Technology (OT) Software Engineering.
Systems & workflow. Workflow systems developed for clients in the mining industry (Technical Service Request System) and clients part of De Beers Group (Engineering Work Package System) manage multiple work requests within our business and for clients, ensuring successful scope management, conduct of good engineering, integration of safety in design, good execution strategy from complete project to design data pack level, and baseline management using mature design and support software.
Client applications: marine & land. Engineering solutions for marine operations, including complete vessel systems, mission equipment (such as launch and recovery systems), treatment plants, and diamond recovery product design and support. Engineering support for land-based operations, covering full system, sub-system, and component design, as well as treatment plant design, optimisation, and integration.
Client applications: optimisation & assurance. Performance optimisation and support for marine diamond recovery systems and related products, and independent design reviews of third-party systems to provide assurance for critical operations.

Metallurgical Services

Maximising recovery efficiency and enabling long-term resource confidence

Our Metallurgical Services team delivers data-driven insights and practical solutions to improve diamond recovery performance at your operations.

With experience across dense medium separation (DMS) and diamond recovery, the team conducts annual audits, ore dressing studies, flow sheet design and in-house technology validation. Working across the mining value chain, from exploration sampling to recovery plant optimisation, we help clients implement technically sound, efficient solutions.

ANNUAL PROCESS EVALUATIONS & AUDITS

Annual performance evaluations of diamond recovery machines and process flows within diamond recovery and dense medium separation plants, identifying opportunities to improve and drive operational efficiency.

Recovery of diamonds from exploration samples for resource evaluation and process design.

Technical knowledge and expertise applied to support client decision-making, optimise recovery outcomes and reduce operational and implementation risk.

Pre-purchase test work on mine-specific ore to verify the suitability and performance of proposed technology.

  • Mapping the geometallurgy of future resources
  • In-depth material characterisation tests with recommendations for optimised plant process design
  • Supporting effective planning and design for future recovery operations

A COMPONENT OF ODS WORK

Specific material property testing requested by clients, typically addressing a diamond recovery problem, a high-yield challenge within the plant, or process design for brownfield or greenfield developments. Material characterisation and profiling is performed using:

  • X-ray luminescence intensity
  • Magnetic susceptibility
  • X-ray transmission
  • Laser Raman discrimination

Metallurgical consulting and database sharing to support the design, testing and implementation of client solutions.

Diamond concentrate from an exploration sample

Advanced Technologies & Automation

Automation, sensing and control solutions that drive the next frontier in diamond recovery

The Advanced Technology and Automation (ATA) team develops and delivers fully industrialised products built for the diamond industry’s specific requirements.

The team assesses problems in your environment and rapidly determines the viability and technical feasibility of identified solutions, then develops them into manufacturable, reliable and supportable products that operate within your operations.

The team leverages over 40 years of diamond-specific development experience. Combining expertise in physics, engineering, and software creates a strong base for innovation, enhanced by AI to deliver high-performance digital technologies.

Design capabilities

Committed to continuous improvement and defect elimination, we uphold ISO 9001 standards to ensure consistent quality and customer satisfaction.

Product development and product data management
Mechanical engineering for machine design
Control and instrumentation system design
Real-time software development and machine interfaces
IoT platforms, cloud computing, and data management
Detection physics: X-ray, laser, sensor fusion
Machine learning and data analysis for AI systems
Automation systems design and simulation of systems

In-house technical strengths

What we do
How it works
How you benefit
Testing (modelling, prototyping, demonstrators, mine test units)
Enables the rapid creation and validation of concepts and designs before full-scale production
Reduces risks and costs early and protects your investment in R&D
Product industrialisation
Product are designed for manufacturability, reliability and supportability and includes all support documentation
High process availability and consistent quality and performance.
Product lifecycle management
After launched, the product design is actively sustained and kept current until official retirement
Reduced cost of ownership and sustained performance
Specialised Material/Diamond Knowledge
Expertise in handling and processing valuable materials and a deep understanding of diamond characteristics
Ensures optimal recovery and quality and fit-for-purpose solutions
3D particle analysis & particle weighing
Extracts several 3D features from individual particles at high speed and combines it with precise mass measurements for a wide range of particle sizes
Particle fingerprinting and new process analysis options
Machine learning & data analytics algorithms
Utilises advanced algorithms to analyse data and predict outcomes to extract valuable insights from the multi sensor data
Enhances operational efficiency and innovation
Materials handling systems
Ensures effective preparation, presentation and ejection of all ore types under a wide range of conditions
Improves process performance (throughput, recovery efficiency, diamond by weight) and eliminates hangup and spillage
Detection Physics and sensor fusion
Employs and integrates multiple methods including X-ray, laser, magnetics, ultra-violet, visible and infra-red machine vision technologies to classify particles
Maximises performance to achieve optimal recoveries and minimise yield
Robotics
Multiple coordinated robots working collaboratively and adaptively to automate repetitive, dangerous or precise tasks
Process automation and efficiency improvements

Why partner with Upstream Technology?

We don’t just deliver solutions. We deliver certainty. As an internal capability, we bring institutional knowledge, proven systems, and a track record of delivery which is not replicable by others. When you partner with us, you gain a solutions team that knows your world, shares your goals, and has the depth to deliver lasting value.

Partnering in Technology for our future. Let’s solve the hard diamond mining problems, together.

Get in touch with us about your next technical services project

Simangele Soni
Snr Business Development Manager
T: +27 10 346 5088
E: si************@**********up.com

Hendriena van der Walt
Snr Technical Services Manager
T: +27 21 658 3229
E: he******************@**********up.com

Cape Town, Golf Park | Head Office
DBM Gardens, Golf Park 2, Raapenberg Road, Pinelands, 7405
T: +27 21 658 3229

Johannesburg, West Campus | Recovery Facility
Cnr Crownwood & Booysens Reserve Roads, Theta, Johannesburg, 2013

Download the Technical Services brochure (PDF)

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