State-of-the-art Advanced Processing Technology

Technology that
Sets new standards,
Delivered through a
fully integrated approach

Resource recovery is complex, and the right techniques for your deposit make the difference in efficiency and profitability. The Advanced Processing Technology team at Upstream Technology delivers customised, high-performance solutions, bringing together diverse expertise and advanced capabilities from concept to commissioning.

Research & Development

Research and development using testing facilities and specialist technical and simulation skills to conceptualise and test potential diamond recovery solutions.
1

Full Discipline Engineering

An engineering department incorporating all disciplines, capable of full-scale design for diamond recovery technology, backed by extensive industry know-how.
2

Manufacturing, Fabrication & Assembly

Fabrication and assembly of diamond recovery equipment to specification.
3

New Technology Installation & Integration

Seamless integration of new recovery technology into processing plants.
4

Commissioning & Operational Support

Post installation technical support and product training; with a 24 hr call centre.
5
Specialised Project Management Team

Built for your Bottom Line

Technically advanced, economically viable solutions purpose-built for mining challenges and operations.

Accelerate project timelines and de-risk delivery

Reduce lifecycle and coordination costs

Unlock new or previously inaccessible ore bodies, or extend existing life-of-mine

Maximise recovery, throughput and plant reliability

Metallurgical Services

Maximising recovery efficiency and enabling long-term resource confidence

Our Metallurgical Services team delivers data-driven insights and practical solutions to improve diamond recovery performance at your operations.

With experience across dense medium separation (DMS) and diamond recovery, the team conducts annual audits, ore dressing studies, flow sheet design and in-house technology validation. Working across the mining value chain, from exploration sampling to recovery plant optimisation, we help clients implement technically sound, efficient solutions.

ANNUAL PROCESS EVALUATIONS & AUDITS

Annual performance evaluations of diamond recovery machines and process flows within diamond recovery and dense medium separation plants, identifying opportunities to improve and drive operational efficiency.

Recovery of diamonds from exploration samples for resource evaluation and process design.

Technical knowledge and expertise applied to support client decision-making, optimise recovery outcomes and reduce operational and implementation risk.

Pre-purchase test work on mine-specific ore to verify the suitability and performance of proposed technology.

  • Mapping the geometallurgy of future resources
  • In-depth material characterisation tests with recommendations for optimised plant process design
  • Supporting effective planning and design for future recovery operations

A COMPONENT OF ODS WORK

Specific material property testing requested by clients, typically addressing a diamond recovery problem, a high-yield challenge within the plant, or process design for brownfield or greenfield developments. Material characterisation and profiling is performed using:

  • X-ray luminescence intensity
  • Magnetic susceptibility
  • X-ray transmission
  • Laser Raman discrimination

Metallurgical consulting and database sharing to support the design, testing and implementation of client solutions.

advanced mining technology and processing technology for mine

Advanced Technologies & Automation

Automation, sensing and control solutions that drive the next frontier in diamond recovery

The Advanced Technology and Automation (ATA) team develops and delivers fully industrialised products built for the diamond industry’s specific requirements.

The team assesses problems in your environment and rapidly determines the viability and technical feasibility of identified solutions, then develops them into manufacturable, reliable and supportable products that operate within your operations.

What we do
How it works
How you benefit
Testing (modelling, prototyping, demonstrators, mine test units)
Enables the rapid creation and validation of concepts and designs before full-scale production
Reduces risks and costs early and protects your investment in R&D
Product industrialisation
Product are designed for manufacturability, reliability and supportability and includes all support documentation
High process availability and consistent quality and performance.
Product lifecycle management
After launched, the product design is actively sustained and kept current until official retirement
Reduced cost of ownership and sustained performance
Specialised Material/Diamond Knowledge
Expertise in handling and processing valuable materials and a deep understanding of diamond characteristics
Ensures optimal recovery and quality and fit-for-purpose solutions
3D particle analysis & particle weighing
Extracts several 3D features from individual particles at high speed and combines it with precise mass measurements for a wide range of particle sizes
Particle fingerprinting and new process analysis options
Machine learning & data analytics algorithms
Utilises advanced algorithms to analyse data and predict outcomes to extract valuable insights from the multi sensor data
Enhances operational efficiency and innovation
Materials handling systems
Ensures effective preparation, presentation and ejection of all ore types under a wide range of conditions
Improves process performance (throughput, recovery efficiency, diamond by weight) and eliminates hangup and spillage
Detection Physics and sensor fusion
Employs and integrates multiple methods including X-ray, laser, magnetics, ultra-violet, visible and infra-red machine vision technologies to classify particles
Maximises performance to achieve optimal recoveries and minimise yield
Robotics
Multiple coordinated robots working collaboratively and adaptively to automate repetitive, dangerous or precise tasks
Process automation and efficiency improvements

Our Latest
Advanced Processing Technologies

CDX2216 CD & CWX2216 CD MK2

Two passes, single input, primary and secondary bulk recovery in one machine. Reduces plant footprint and operating costs.

Raven

Single Particle Sorting of diamondiferous material using laser technology. Depending on feed conditions, the diamond by weight of concentrate produced can be in excess of 95%.

XRT Coarse Concentrator Plus

Non-Nuclear Dense Medium Controller

A non-nuclear density meter for the measurement of slurries containing magnetic particles.

MagRoll

The MagRoll is fitted with a high-strength large diameter roll.

Tracers and Simulants

Vector M 3D Tracker

Meeting the demand for provenance, traceability, and accurate diamond profiling through leading-edge, advanced digital technology.

Single Laser Particle Sorter

Offers precise particle-by-particle sorting, enhancing the accuracy and consistency of ore upgrades (DBW).

X-Ray Luminescence Recovery Technology

Maximises diamond recovery rates by detecting diamonds based on luminescence, ensuring high recovery efficiency.

RhoVol

The RhoVol machine is a densimetric measurement system that determines the density of an ore sample, by measurement of the mass and volume of the sample, on an individual particle basis.

BDT1122

Re-concentration sorting of diamondiferous material using X-ray transmission technology.

BDT1170 XRT Middles

The XRT Middles machine applies X-ray transmission technology to perform primary, secondary and first pass recon-sorting, in one pass.

CDX 118CD and CWX 118CD MK2

Free fall, X-ray sorter, single pass, single input, Primary bulk recovery; and Re-concentration applications.

Every piece of technology we produce is backed by over 50 years of expertise, with more than 1,000 active diamond-related products deployed worldwide.

Global reach, local support. We support 384 machines worldwide with a 24-hour call centre for quick response and minimal downtime, giving remote diamond mines and recovery plants a real advantage in uptime and performance.
Maintenance and spares, built in. In-house assembly, repair and bespoke spare parts, backed by proactive inventory management. Clients get critical spares lists and full documentation for smoother integration and longer machine life.
Client-centric, by design. Agile, responsive relationship management at every touchpoint, with on-site access to commissioning managers and continuous knowledge transfer, so challenges get solved fast.
Efficiency, engineered in. Our diamond recovery and detection equipment is more energy-efficient than traditional recovery methods, cutting the energy needed to process material and reducing CO2 emissions.

Get in touch with us for your next diamond recovery project

We don’t just deliver solutions. We deliver certainty.

With decades of institutional knowledge, proven systems and a track record others cannot replicate, you gain a partner that knows your world, shares your goals, and has the depth to deliver lasting value.

Get in touch

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